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Yintoni umsiki wokugaya?
Iindaba zeShishini

Yintoni umsiki wokugaya?

2025-10-17

Yintoni umsiki wokugaya?

Abasiki Bokusika zisebenza njengezixhobo zokusika ezijikelezayo ezibalulekileyo. Zisebenza ngaphakathi koomatshini bokugaya ukuze zisuse ngokuchanekileyo izinto kwindawo yokusebenza. Le nkqubo isisiseko ivumela abavelisi ukuba babumbe izinto eziluhlaza. Ukusebenza kakuhle kwezixhobo kubalulekile ekuveliseni izinto ezahlukeneyo. Zibaluleke kakhulu kwimishini yanamhlanje.

Izinto ezibalulekileyo ekufuneka ziqwalaselwe

  • Izicucu zokusila zizixhobo ezibalulekileyo. Zibumba izinto ngokususa iindawo. Zisetyenziswa kumashishini amaninzi.
  • Kukho izixhobo zokusika ezahlukeneyo. Uhlobo ngalunye luneempawu ezikhethekileyo. Ezi mpawu zinceda kwimisebenzi eyahlukeneyo yokusika.
  • Ukukhetha umsiki ofanelekileyo Eyona nto ibalulekileyo. Cinga ngezinto ozisikayo. Kwakhona, cinga ngoyilo lomsiki kunye neengubo zakhe.

Ukuqonda iiMilling Cutters: Iimpawu kunye neendidi

Ukuqonda iiMilling Cutters: Iimpawu kunye neendidi

Iimpawu eziphambili zeMilling Cutters

Abasiki bokusika baneempawu ezithile zoyilo ezichaza ukusebenza kwazo kunye nokufaneleka kwazo kwimisebenzi eyahlukeneyo yokugaya. Ezi mpawu ziquka imo yazo iyonke, inani kunye noyilo lweeflute zazo, kunye nezinto eziziqulatheyo.

Izinto eziphambili zoyilo zichaza iimpawu zokusebenza kwesixhobo sokusika. Ezi ziquka:

  • Imilo: Izicucu ziza ngeemilo ezahlukeneyo zemizi-mveliso.
  • Iifluti/Amazinyo: Inani leeflute, okanye amazinyo, lichaphazela ngokuthe ngqo izinga lokususwa kwezinto. Amazinyo amaninzi adla ngokukhokelela ekususweni kwezinto ngokukhawuleza. Iiflute ziindlela ezinde ezijikelezileyo, kwaye incakuba ebukhali ecaleni komphetho yenza izinyo.
  • I-Angle yeHelix: Iiflute ze-Helical zivumela izinyo ukuba lingene kancinci kancinci kwizinto ezisetyenzisiweyo. Olu yilo lunciphisa ukungcangcazela kwaye luphucula ukuchaneka kunye nomgangatho womphezulu. Izicucu zokugqiba zihlala zine-engile ephezulu yerake, oko kuthetha ukuba i-helix eqinileyo, ukuze igqitywe kakuhle. Ii-engile ze-helix eziphezulu zisebenza kakuhle kwiintsimbi ezithambileyo, ngelixa ii-engile ze-helix eziphantsi zilungele iintsimbi ezinzima okanye ezinzima. I-engile ephezulu ye-helix ikwaphucula isenzo sokucheba, nto leyo enciphisa amandla okusika kunye nobushushu. Olu yilo luphucula ukukhutshwa kwe-chip ngokuphakamisa ii-chips ziphume kwaye zihambe kwindawo yokusebenza. Ngokwahlukileyo koko, isixhobo se-helix esicothayo, esihlala singaphantsi kwama-40°, sinokusokola ukuphuma kwe-chip, okunokubangela ukugqitywa okunzima.
  • Ukusika Embindini: Ezinye izicucu zinokuwela ngqo kwizinto ezenziwe ngazo. Ezinye zinokusika nge-engile kuphela. Olu buchule luxhomekeke ekubeni amazinyo azo ayafikelela embindini wobuso bokugqibela.
  • Ukutyunjwa okanye ukuGqitywa kweSigaba: Abavelisi bayila izixhobo zokusika nokuba kukususa izinto ezininzi (ukurhawuzelela) okanye ukugqiba kakuhle umphezulu (ukugqiba). Izixhobo zokusika ezirhawuzelela zihlala zinamazinyo arhabaxa, ngelixa izixhobo zokusika ezigqibezelayo zihlala zinamazinyo amaninzi.
  • Iingubo: Iingubo ezifana nePolycrystalline Diamond (PCD) okanye iTitanium Aluminium Nitride (TiAlN) zonyusa kakhulu isantya sokusika kunye nobomi bezixhobo. Zikwaphucula ukugqitywa komphezulu ngokunciphisa ukuguguleka okanye ukuthintela ukunamathela kwezinto. Umzekelo, iTiAlN isebenza kakuhle kwi-aluminium.
  • I-Shank:I-shank yinxalenye engashukumiyo ebamba isixhobo. Iyahluka ngokwemilo, efana nengqukuva okanye iWeldon Flat, kunye nobude, kuquka i-stub, ende, okanye ende kakhulu, ukuze ilingane. Abanini beZixhobo kunye nokuzinza kwempembelelo.

Ukwakheka kwezinto ezisetyenzisiweyo zesixhobo sokusika i-milling kuchaphazela kakhulu ukusebenza kwaso. Izixhobo zokusika i-High-Speed ​​Steel (HSS) zibiza kancinci kodwa zihlala ixesha elifutshane. Izixhobo zokusika i-carbide ezenziwe ngesamente zinzima, zihlala ixesha elide, kwaye zivumela ukusebenza ngokukhawuleza. I-HSS ene-Cobalt inika ukusebenza okuphuculweyo kune-HSS eqhelekileyo. Izixhobo zokusika zinokuba ne-aluminium okanye intsimbi enamazinyo aqinileyo okufaka ukuze kuncitshiswe iindleko. Iingubo ezikhethekileyo eziqinileyo ezifana nePolycrystalline Diamond (PCD) okanye iCubic Boron Nitride (CBN) zonyusa ukuqina kunye nobomi bezixhobo.

Izixhobo zokusika zilinganiswa kwaye zichazwa ziimpawu eziphambili ezininzi:

  • Ububanzi: Ilinganiswe embindini womsiki.
  • Inani leeFlute: Inani lemiphetho yokusika.
  • Uqwalaselo lwe-Cutting Edge: Uyilo oluthile lwemiphetho yokusika.
  • Ukwakhiwa kwezinto: Uhlobo lwezixhobo ezisetyenziselwa ukwenza umsiki.
  • Uhlobo lweShank: Ezifana nee-straight okanye ii-Weldon shanks.
  • Uhlobo lokuFaka: Umzekelo, ukufakwa kwe-shell mill.
  • Ukusetyenziswa Okucetywayo: Njengoku 'sebenza ngesixhobo sokugalela isiphelo' okanye 'ukugqiba isixhobo sokugalela isiphelo'.

Iintlobo eziqhelekileyo zeeMilling Cutters

Iindidi ezahlukeneyo zee-milling cutters zisetyenziswa kakhulu ekwenzeni imisebenzi eqhelekileyo. Ii-end mills ziphakathi kwezona zixhaphakileyo, ziza ngeendlela ezahlukeneyo ukuze zilungele ukusetyenziswa ezahlukeneyo.

Ii-square end mills zizixhobo ezisebenziseka lula. Zineekona ezibukhali kwaye zilungele ukudala ii-engile ezichanekileyo ze-90-degree kunye neendawo ezithe tyaba. Usetyenziso lwazo luquka:

  • Ukujongana Nemisebenzi: Ukuchwetheza iindawo ezithe tyaba kwiindawo zokusebenza ukuze kufumaneke ukuchaneka.
  • Ukubeka i-slotting kunye ne-grooving: Ukudala imijelo okanye imijelo enobunzulu nobubanzi obuchanekileyo.
  • Ukufaka imali epokothweni: Ukwenza imingxunya enezantsi ezisicaba zokubeka izinto.
  • Ukusila iiContour: Ukubumba izinto zibe ziimo ezintsonkothileyo, kuquka iimilo zejiyometri ezintsonkothileyo kunye neempawu ze-3D.
  • Imisebenzi yokugqiba: Ukucocwa kwemiphezulu ukuze kuhlangatyezwane neemfuno ezithile zobuhle.

Ezinye iintlobo eziqhelekileyo zeemill zokusika iimbambo ziquka iiball nose end mills, ezinencam engqukuva yokwenza iindawo ezijikelezileyo kunye neeprofayili ze-3D, kunye neebull nose end mills, ezine-corner radius yokudibanisa i-flat bottom kunye ne-rounded corner ability.

Abasiki beeMilling abaKhethekileyo

Ngaphandle kwezixhobo ezisetyenziswa ngokubanzi, izixhobo zokusika ezizodwa zijongana nemingeni ekhethekileyo yokugaya. Ezi zixhobo zenzelwe iijometri ezithile okanye iinkqubo zokususa izinto.

Izicucu ze-T-slot zizixhobo ezichanekileyo ezifunekayo ekusebenzeni ngentsimbi nakwimveliso yoomatshini. Zigaya ngokukodwa ii-T-slots, ezibalulekileyo ekufakweni nasekubekweni kwenxalenye kumashishini ahlukeneyo. Ezi slots zisetyenziswa kakhulu kwiitafile zokusebenza zezixhobo zoomatshini, iinkqubo zokufakelwa, izixhobo ezenzekelayo, kunye nezihlanganisi zesakhiwo. Iingenelo zazo ziquka umthamo ophezulu womthwalo, ukulungelelaniswa okulula, kunye nokusebenza kakuhle kwemveliso. Izicucu ze-T-slot zenza i-slot engaphantsi komgangatho ongaphezulu komphezulu womsele osikiweyo ngaphambili, zenze iprofayili enomfanekiso we-T.

Izicucu zokusila imisonto zibonelela ngeenzuzo ezibalulekileyo ngaphezu kokucofa okuqhelekileyo ekwenzeni imisonto. Zibonelela ngokuguquguquka okukhulu kunye nokuchaneka, ingakumbi kwizixhobo ezinzima okanye kwiintlobo zemisonto enzima.

Izinto Ukusila Imisonto
Umsebenzi wobomi Ihlala ixesha elide (amawaka emingxunya), ingakumbi xa yenziwe ngezinto ezihlala ixesha elide ezifana ne-carbide
Ukusila Zombini iintambo zangaphakathi nezangaphandle
Ukuguquguquka Phezulu — ungalungisa ubungakanani bomsonto ngokuhlela
Ukuchaneka Phezulu, kunika ulawulo oluchanekileyo ngakumbi kubungakanani bemisonto
Ubungakanani bomsonto Akukho mda wobungakanani
Umgangatho womsonto Ivelisa imisonto ekumgangatho ophezulu enomgangatho ongcono, ingakumbi kwizinto eziqinileyo
Iitships Yenza iitships ezincinci nezilula ukuzilawula
Izicelo Imisonto eyenziwe ngokwezifiso nenkulu (njengemisonto yepayipi) kunye nemingxunya emikhulu, ukuchaneka, iindawo ezixineneyo, ezingalinganiyo, okanye ezingajikeleziyo, imisonto echanekileyo enemilinganiselo eqinileyo, imisonto yesandla sasekunene nesasekhohlo
Izixhobo I-aluminium, intsimbi engatyiwayo, i-titanium, ii-alloys ezishushu kakhulu, iiplastiki, kunye nezinto ezidityanisiweyo
Inkqubo yokusika Usika imisonto ngokuhambisa isixhobo ngendlela ejikelezayo
Inkqubo yangaphakathi yemisonto Umatshini we-CNC ukhokela isixhobo ngephethini ejikelezayo, okanye i-corkscrew, ukuya kwizinto
Inkqubo yemisonto yangaphandle Umatshini we-CNC ukhokela isixhobo, usihambisa ngaphandle kwesixhobo

Ukusila imisonto kunika iindlela ezingenamkhawulo zobukhulu bokusika, ezifumaneka ngokulula kwiindidi ezahlukeneyo zemisonto, ngaphandle kokukhathazeka malunga ne-spindle torque. Isebenza kakuhle kwizinto eziqinileyo ezifana nentsimbi engagqwaliyo, i-titanium, kunye nee-alloys ezinamandla aphezulu, njengoko ithintela amaqondo obushushu aphezulu kunye noxinzelelo olunokubangela ukwaphuka kwezixhobo kunye nokuphazamiseka kwemisonto xa ucofa. Ukusila imisonto kukwagqwesa kwizinto ezibuthathaka, kuthintela ukuqhekeka okanye ukuqhekeka. Isebenza ngakumbi kwimingxunya enzulu okanye engaboniyo apho ukucofa kungenakwenzeka ngenxa yeengxaki zokususa iitshiphusi. Ukusila imisonto kuvelisa imisonto ecocekileyo, echanekileyo ngakumbi eneziphelo ezifanayo kunye nokunyamezelana okuqinileyo. Ikwavumela nokudalwa kwemisonto emininzi, into engenakufezwa kukucofa kwendabuko.

Indlela Abasiki Bokusika Abasebenza Ngayo Nezicelo Zabo

Indlela Abasiki Bokusika Abasebenza Ngayo Nezicelo Zabo

Iindlela Zokusika Izinto Zokusika Izinto

Izicucu zokusila zisusa izinto ngokusebenzisana okuntsonkothileyo kwamandla kunye nejiyometri yesixhobo. Njengoko isixhobo sijikeleza kwaye sibandakanya umsebenzi, sisebenzisa amandla aliqela. Amandla e-tangential (Ft) aqhuba isenzo sokwenyani sokusika. Amandla e-radial (Fr) asebenza ngokuthe nkqo kwicala lokusika, ngelixa amandla e-axial (Fa) esebenza kwi-axis yesixhobo. Malunga ne-70% yamandla apheleleyo ngamandla e-tangential okusika, oyisa ukumelana nokujikeleza. Ijiyometri yomphetho wokusika ichaphazela kakhulu ukwakheka kwe-chip. Umphetho wokusika ogobileyo, umzekelo, unokubangela ukuba i-chip yahlukane, okubangela ubukhulu be-chip obulinganisiweyo obukhulu kunokuba kubalwe kunye nobude be-chip obuncitshisiweyo. Uyilo lwazo zombini izinto ezifakwayo kunye nemiphetho yokusika eqinileyo, kuquka iipateni ezijijekileyo nezirhabaxa, zibalulekile ekuqikeleleni ukusasazwa kobukhulu be-chip.

Uhlobo lwaMandla Inkcazo Ipesenti eqikelelweyo yamandla apheleleyo
Amandla okusika eTangential Iyakoyisa ukuxhathisa ukujikeleza 70%
Amandla okuTya 20%
Amandla eRadial Uthanda ukutyhala isixhobo kude 10%

Ukusila okuqhelekileyo ngokuchaseneyo nokukhuphuka nge-Milling Cutters

Imisebenzi yokusila isebenzisa iindlela ezimbini: eqhelekileyo kunye neyokusila yokunyuka. Ezi ndlela zahlukile kwindlela isixhobo sokusika esibamba ngayo umsebenzi. Kwi-climb milling, ubukhulu be-chip buqala kubuninzi baso kwaye bunciphe kancinci kancinci. Le nkqubo inciphisa ukungqubana nobushushu. Ngokwahlukileyo koko, i-cutting milling eqhelekileyo iqala ngomphetho wokusika ongenabo ubukhulu, kwaye i-chip ifumana ubukhulu kancinci kancinci njengoko ibamba izinto. Oku kunokukhokelela ekukhuhleni endaweni yokusikwa okucocekileyo. I-climb milling iqondisa amandla okusika ezantsi, ngelixa i-climber milling isebenza phezulu. Lo mahluko uchaphazela ukuguguleka kwesixhobo, kunye ne-climb milling enciphisa ngenxa ye-thinning chip.

Uphawu Ukunyuka kweNqanawa Ukusila Okuqhelekileyo
Ubukhulu beChip Iqala ityebile, iyancipha Iqala ibhityile, ityebe kancinci kancinci
Amandla Okusika Iqondiswe ezantsi Isebenza phezulu
Izixhobo Zokunxiba Kuncitshiswe ngenxa yokuncitshiswa kwe-chip Ukwanda ngenxa yokuchasana okukhulu kokuqala

Ukusetyenziswa Okusebenzayo Kwezixhobo Zokusika

Izicucu zokusila zisetyenziswa kakhulu kumashishini ahlukeneyo. Kwicandelo leenqwelo-moya, zibalulekile ekucutshungulweni kweendawo ezichanekileyo, kuquka izinto zenjini, izakhiwo ze-fuselage, kunye nezihlanganisi. Ezi zixhobo zisingatha iikhontuthi ezintsonkothileyo kunye neempawu ezintle, ziqinisekisa ukuchaneka okuphezulu. Zilungiselela izixhobo ezifana ne-aluminium alloy, i-titanium alloy, kunye nezinto ezidityanisiweyo. Umzekelo, iHarvi Ultra 8X ifaka okanye iprofayili yeTi-6Al-4V ngempumelelo, ifikelela kumazinga aphezulu okususwa kwesinyithi. Ishishini leemoto likwaxhomekeke kakhulu kwizicucu zokusila. Izicucu zokusila ezenziwe nge-concave zivelisa iimpawu ezintsonkothileyo ze-convex kwiindawo, ziqinisekisa ukuchaneka okuphezulu, ukunyamezelana okuqinileyo, kunye nokugqitywa okugqwesileyo komphezulu.

Ukukhetha iiMilling Cutters ezifanelekileyo kwiProjekthi yakho

Ukukhetha okuchanekileyo Abasiki Bokusika kwiprojekthi ichaphazela kakhulu ukusebenza kakuhle komatshini, umgangatho wenxalenye, kunye nobomi bezixhobo. Le nkqubo yokukhetha ibandakanya ukuqwalaselwa ngononophelo kwezinto zokusebenza, uyilo lwejometri yomsiki, kunye neengubo zakhe zokukhusela.

Izinto Ezibalulekileyo Eziqwalaselwe Kwizixhobo Zokusika I-Milling Cutters

Izinto ezisetyenziswa kwisixhobo somsebenzi zichaza iimpawu ezifunekayo zesiseko somsiki wokugaya. Umatshini wokwakha izinto ezinobunzima obuphezulu, njengentsimbi eqinileyo kuluhlu lwe-60-70 HRC, uvelisa uxinzelelo olukhulu lobushushu kunye noomatshini. Le ndawo ifuna izinto ezisemgangathweni zesiseko ezifana ne-ultra-fine grain carbide. Ezi zinto zibonelela ngobunzima obuphezulu kunye nokumelana nokuqhekeka, zithintela ukuwohloka komphetho ngokukhawuleza, ukuqhekeka okuncinci, kunye nokuthamba kwezinto zesixhobo ngenxa yobushushu. Uhlobo lokurhawuzelela kwezinto eziqinileyo lukwanyusa ukuguguleka kwezixhobo, okwenza izinto eziqinileyo zibe yimfuneko ekugcineni ukuchaneka kunye nokwandisa ubomi bezixhobo. Ukongeza, iingubo ezikhethekileyo ezifana ne-AlTiN zisebenza kwezi substrates ukwenza isikhuselo sobushushu, ziqondisa ubushushu kude nesixhobo kwaye zigcine ukuqina kwesakhiwo saso phantsi kweemeko eziqhubekayo zomthwalo ophezulu.

Izinto ezithambileyo, ezifana neentsimbi ezingezizo i-ferrous (ISO N), zivumela isantya esiphezulu sokusika kunye nobomi bezixhobo obude kunye nee-inserts ezinemiphetho ebukhali. Oku kuthetha iimfuno ezingqongqo kakhulu zokuqina kwe-substrate kunye nokumelana nobushushu. Ukukhethwa kwejometri yesixhobo sokusika, inqanaba, kunye nedatha yokusika kuchaphazeleka ziimpawu ezizodwa zesixhobo ngasinye, kubandakanya izinto zokudibanisa, unyango lobushushu, kunye nobunzima. Izinto zokusebenza zahlulwe zangamaqela amathandathu amakhulu (ISO P, M, K, N, S, H) aneempawu ezizodwa zoomatshini. Umzekelo, i-ISO H ibandakanya iintsimbi ezinobunzima obuphakathi kwe-45-65 HRC, ezinzima ukuzisebenzisa ngomatshini, zivelise ubushushu, kwaye zirhabaxa kakhulu kumda wokusika.

Izinto zeJometri zeMilling Cutters

Uyilo lwejometri yesikhiphi sokusila luyichaphazela kakhulu indlela esebenza ngayo kunye nokuzinza kwayo ngexesha lokusebenza. Ububanzi obuphambili, inxalenye eqinileyo esembindini wesixhobo sokusila, bubalulekile ekuqineni nasekuxhathiseni kwayo ukugoba. Ububanzi obukhulu obuphambili buphucula ukuqina kwesixhobo, nto leyo eyenza singabi sengozini yokugoba phantsi kwamandla okusika, ingakumbi kwizixhobo ezineeflethi ezinde apho ukugoba kunokwandiswa khona. Ukwandisa ububanzi obuphambili ngobuchule kuphucula ukuqina, nto leyo enceda ekusebenzeni ngamandla aphezulu asecaleni okanye ekunqumleni okunzulu.

Ukuqina kwesixhobo kubalulekile ekunciphiseni ukujikajika. Ukugoba kuchaphazeleka ngokuthe ngqo bubude be-overhang kunye nobubanzi besixhobo; ukwandisa ukufikelela kwesixhobo kunciphisa uzinzo lwenkqubo. Ukuze kuphuculwe ubomi besixhobo, ukujikajika kufuneka kugcinwe ngaphantsi kwe-0.001 intshi, okanye ngaphantsi kwezixhobo ezincinci. Ukunciphisa ukujija kwesixhobo kuchaphazela kakhulu ukujikajika, kunye nokuncipha kwama-20% kubude be-overhang okukhokelela ekunciphiseni kwama-50% ekujikeni.

Cinga ngala manqaku ukuze uphucule uzinzo kunye nokunciphisa ukuphambuka:

  • Khetha ii-end mills ezinobubanzi obukhulu ukuze uzinze ngakumbi.
  • Nciphisa i-overhang ukusuka kwimpumlo ye-spindle ukuya kwincam yesixhobo.
  • Sebenzisa ii-stub length end mills nanini na xa kunokwenzeka ukunciphisa ukuphambuka.
  • Kwizixhobo zokusika ezingama-90°, amandla amakhulu e-radial abangela ukuphambuka ngee-overhangs ezinde.
  • Soloko usebenzisa ubude besixhobo obufutshane kangangoko.
  • Ukungcangcazela kubonakala ngakumbi xa ii-overhangs zidlula ubukhulu besixhobo ngokuphindwe kane.

Kwi-milling, zombini ii-engile ze-radial kunye ne-axial rake ziyachazwa kuba nganye inefuthe lokuphambuka kwe-chip kunye namandla omphetho kwiindlela ezahlukeneyo. Ezi engile zidibene zichaphazela iziphumo zoomatshini ngokubanzi ezifana nokwakheka kwe-chip, amandla okusika, kunye nokugqitywa komphezulu. I-engile ye-axial rake inefuthe ekuhambeni kwe-chip, amandla okusika, kunye nokusetyenziswa kwamandla. Abenzi bezixhobo banokulungisa le engile ukunciphisa amandla okusika, okuvumela oomatshini abanamandla angaphantsi kwamandla ukuba basetyenziswe ngokufanelekileyo. I-engile ye-radial rake, kwelinye icala, ibalulekile ekumiseleni ubukhali kunye namandla omphetho wokusika.

Ukugquma kunye nokusebenza kweMilling Cutters

Iingubo zokwaleka ziphucula kakhulu ukusebenza kunye nobude bexesha lezixhobo zokusika. Iingubo zokwaleka zeAluminium Titanium Nitride (AlTiN) zinzima kuneTitanium Aluminium Nitride (TiAlN), zinika ukumelana okuphezulu kokurhabaxa kunye nobushushu. Oku kwandisa ubomi bezixhobo kwaye kunciphisa imijikelo, ngakumbi kwizixhobo zokulungisa iinqwelo-moya kunye neenqwelo-moya, ii-alloys ze-nickel, iintsimbi ezingenasici, ii-alloys ze-titanium, isinyithi esityhidiweyo, kunye neentsimbi zekhabhoni.

Iingubo ze-AlTiN zibonelela ngeenzuzo ezininzi eziphambili:

  • Ubunzima obuphezulu, ukungqubana okuphantsi: Iphucula ukusebenza kakuhle kunye nokuthembeka kwiinkqubo zokugrumba.
  • Ukumelana nobushushu obuphezulu: Iqinisekisa ukusebenza rhoqo kwiimeko zokugrumba ezinobushushu obuphezulu.
  • Ubunzima obuphezulu: Iingubo ze-AlTiN zinika ubulukhuni obugqwesileyo, zidlula i-TiN, nto leyo ekhokelela ekuchaseni ukuguguleka okuphezulu kunye nobukhali bezixhobo obude.
  • Uzinzo oluhle kakhulu lobushushu: I-AlTiN igcina ubulukhuni bayo kumaqondo obushushu aphezulu, nto leyo eyenza ukuba ilungele ukusebenza ngesantya esiphezulu apho ukuveliswa kobushushu kuyingxaki, nto leyo evumela ukuba ikhawuleze ukusika ngaphandle kokubeka ubomi besixhobo esingasebenzi kakuhle.
  • Ukumelana ne-Oxidation: I-AlTiN inika ukumelana okuhle ne-oxidation, yandisa ubomi besixhobo kwiindawo apho i-oxidation inokonakalisa ukusebenza kokusika.
  • Ibonelela ngokumelana okuhle kobushushu kunye ne-oxidation, ihlala izinzile kumaqondo obushushu asebenzayo ukuya kuthi ga kwi-1,292°F (izixhobo ezingagqunywanga ziyasokola malunga ne-572°F).
  • Ivumela isantya esiphezulu kunye nokutya xa kulungiswa izinto ze-ferrous.
  • Inegalelo ekusebenzeni ngcono kwezixhobo, ingakumbi kwi-dry machining nakwizinto ezifana ne-titanium alloys, i-Inconel, i-stainless alloys, kunye ne-cast iron.

Ukutsalwa koMphunga oPhilayo (i-PVD) kunye nokutsalwa koMphunga oPhilayo (i-CVD) ziinkqubo eziqhelekileyo zokugquma eziphucula kakhulu ubomi besixhobo, zinciphise ixesha lokugaya, kwaye ziphucule ukugqitywa. Ezi gquma zikhusela i-carbide ekususweni kwe-carburization kwangoko, zivumela isantya sokwenza, ixesha lokungasebenzi eliphantsi, kunye nomgangatho ophuculweyo weendawo ezisetyenzwayo ngenxa yokusikwa rhoqo ngokuhamba kwexesha.

Uphawu Ukwaleka kwePVD Ukwaleka kweCVD
Ukunamathela Kulungile, kodwa ngokubanzi kungaphantsi kwe-CVD Ingcono ngenxa yokubopha iikhemikhali kumaqondo obushushu aphezulu
Ubukhulu Incinci (ngesiqhelo yi-1-5 microns) Ityebile (ukuya kuthi ga kwi-30 microns)
Uxinano Uxineneyo Ukungafane kangako kwiijometri ezintsonkothileyo
Ukuqina Kunzima kwaye kuyamelana nokuguguleka Ingavumela amandla okusika aphantsi
Ukumelana nokunxiba Phezulu Kulungile, ingakumbi ekukrazuleni
Ukumelana nobushushu Malunga ne-750°C Ngaphezulu kwe-1000°C
Isicelo Ukwenziwa kwe-aluminium kunye nee-alloys ezingenayo i-ferrous ngesantya esiphezulu; umsebenzi ochanekileyo kakhulu ongenayo i-ferrous Ukulungisa izinto eziqinileyo ezifana ne-titanium, i-nickel, kunye ne-cobalt alloys; ukumelana nokukrala okuphezulu
Ubomi beZixhobo Iphucula ukumelana nokuguguleka kunye nobomi bezixhobo Iphucula ubomi bezixhobo

Izicucu zokusila zizixhobo ezisisiseko zokususa izinto ngokuchanekileyo kwimveliso. Zivumela ukudalwa kwezinto ezintsonkothileyo. Ukuqonda iimpawu zazo ezahlukeneyo kunye nemigaqo yokusebenza kubalulekile kwimishini esebenzayo. Olu lwazi luvumela ukusebenza kakuhle. Ukukhetha okufanelekileyo kuqinisekisa iziphumo ezinqwenelekayo kuzo zonke izicelo ezahlukeneyo.

FAQ

Yintoni umsebenzi oyintloko womsiki wokugaya?

A umsiki wokugaya sisixhobo esijikelezayo. Sisusa izinto kwindawo yokusebenza. Le nkqubo ibumba izinto ezikrwada zibe zizinto ezifunekayo.

Ziziphi iintlobo eziqhelekileyo zee-milling cutters?

Ii-end mills zixhaphake kakhulu. Ziquka ii-square end mills zeendawo ezithe tyaba kunye nee-ball nose end mills zeemilo ezijikelezileyo.

Kutheni ukukhetha izinto kubalulekile kubasiki bokusika?

Izinto zokusebenza zilawula iimpawu zomsiki. Izinto eziqinileyo zifuna izinto eziqinileyo kunye neengubo. Oku kuqinisekisa ukuchaneka kwaye kwandisa ubomi besixhobo.